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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: MagnoliaBus on April 18, 2019, 03:41:27 PM

Title: Engine removal this summer
Post by: MagnoliaBus on April 18, 2019, 03:41:27 PM
Hello everyone,

This summer i plan to remover the engine/tranny craddle.
I plan to start cleaning the exterior and the remove and replace all the hoses, sensor and wiring harness.
I will remove the air box cover to look at the pistons for scoring and also check tension with a small screwdriver for broken rings.
I also plan to remove the oil pan and check a main bearing and a connecting rod bearing for pitting and or scoring.
Then i will decide if i do an overhaul.

Any suggestions ?
Title: Re: Engine removal this summer
Post by: luvrbus on April 18, 2019, 04:46:02 PM
Hello everyone,

This summer i plan to remover the engine/tranny craddle.
I plan to start cleaning the exterior and the remove and replace all the hoses, sensor and wiring harness.
I will remove the air box cover to look at the pistons for scoring and also check tension with a small screwdriver for broken rings.
I also plan to remove the oil pan and check a main bearing and a connecting rod bearing for pitting and or scoring.
Then i will decide if i do an overhaul.



The rings that break most of the time are the oil rings and those you need to remove the piston to check

Any suggestions ?
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 18, 2019, 05:43:22 PM
Do i need to worry about those rings and open the engine ?
Title: Re: Engine removal this summer
Post by: chessie4905 on April 18, 2019, 06:11:06 PM
Smokes a lot when started cold? Blue smoke haze when getting into throttle? What is your hot oil pressure at idle?
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 19, 2019, 05:24:04 AM
No noticeable smoke. I don't remember the exact oil pressure value but it was ok.
With a piston at TDC, i guess it would be possible to inspect the lower portion of the liner, from under the engine with a flashlight ?
A broken oil ring would leake scoring mark ?
Title: Re: Engine removal this summer
Post by: Utahclaimjumper on April 19, 2019, 06:19:31 AM

 If it ain't broke don'r fix it.>>>D
Title: Re: Engine removal this summer
Post by: bevans6 on April 19, 2019, 06:38:16 AM
Not sure why you are doing this.  Everything you mention can be done with the engine in the bus, but from what you mentioned the engine is running well at this time, no issues, no smoke, good oil pressure.  I'm in the "if it ain't broke, don't fix it" camp.  Not to say that it might be at the mileage that calls for some preventative maintenance - what is the mileage?  Bearing issues can often be diagnosed with an oil analysis.

Anyway, if you are going to pull the engine, my advice is park on smooth concrete, get a fork lift, pallet truck (or a powered pallet truck, which might even be better than a fork lift), build a cradle to pick up the engine and pull it out.  That's what I did the second time I pulled my engine out.  The first time I built a rolling stand, but a pallet truck is far easier.

If you had oil control ring issues you'd have smoke, fairly continuous blue smoke.  You can't inspect them through the ports because they stay below the air intake ports in the liner.  They would not necessarily make score marks, but the oil rings are on the very bottom of the piston, so if there are marks you'd see them.
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 19, 2019, 08:42:16 AM
First of all, i need to repair some rusty structure under the radiator, behind the rear lights and the sheet metal over the engine.
So pulling out the engine craddle will allow me to redo it all, cut, weld, buff, sandblast and recoat the entire engine bay.
I was told it's a replacement engine coming from a fire truck...so don't know the milleage. I never had a chance to drive the bus, except when unloading it from the towing platform.

That's why i want to renew as much of the engine as i can while it's out. Clean and painted with new harness, sensors and hoses, it will be perfect for the clean bay.


Title: Re: Engine removal this summer
Post by: chessie4905 on April 19, 2019, 09:25:50 AM
You sure it's still a 92?
Title: Re: Engine removal this summer
Post by: luvrbus on April 19, 2019, 10:21:54 AM
Should be DDEC 8v92 in that model of Prevost
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 19, 2019, 12:44:29 PM
Yes, DDEC II with the sticker on the ECM saing version 154, so the latest build.
Title: Re: Engine removal this summer
Post by: Van on April 19, 2019, 04:15:44 PM
Will be an easy pull if you have access to every thing. Be sure to take before and after photos, Everyone loves a pretty engine and bay. ;) ;)
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 19, 2019, 05:54:24 PM
I sure will take a lot of pictures !
Like the picture, this is how i plan to remove the engine.
Title: Re: Engine removal this summer
Post by: bevans6 on April 20, 2019, 09:20:57 AM
Well, you live in Prevost country so expertise should be easy to find.  When I was moving to Nova Scotia I was running up and down AR20 four or five times a month, and always noticed the Prevost places along side the highway.  I used to stop for fuel at a Esso station at the Montmagny exit, and there was an unmarked building next door, plus a big bay door on the service station building.  One time I was there and the bay door was open - it was a paint booth and a brand new Prevost RV shell was getting a custom paint job, there were two more fully masked buses in the parking lot (just the driver's windshield was open) and the doors of the unmarked building were open revealing around a 10 - 12 bay bus workshop.  Very neat, sez I... :)
Title: Re: Engine removal this summer
Post by: Oonrahnjay on April 20, 2019, 11:31:09 AM
  ... Esso station at the Montmagny exit, ... Very neat, sez I... :) 

    Montmagny!  My Quebecois accordeon was made in Montmagny.  I go to visit most summers.  I had no idea that the buildings at "Prochaine Sortie" were bus shops.
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 20, 2019, 02:06:35 PM
Well, you live in Prevost country so expertise should be easy to find.  When I was moving to Nova Scotia I was running up and down AR20 four or five times a month, and always noticed the Prevost places along side the highway.  I used to stop for fuel at a Esso station at the Montmagny exit, and there was an unmarked building next door, plus a big bay door on the service station building.  One time I was there and the bay door was open - it was a paint booth and a brand new Prevost RV shell was getting a custom paint job, there were two more fully masked buses in the parking lot (just the driver's windshield was open) and the doors of the unmarked building were open revealing around a 10 - 12 bay bus workshop.  Very neat, sez I... :)
I looked at it on google map and it seem to be a body shop (Chabot Carrosserie). On street view, you can see a lot of Novabus transit buses. They must be doing some works for Prevost (Volvo).
"four or five times a month"... that's a lot of traveling ! Where were you coming from ? if i may ask...
Title: Re: Engine removal this summer
Post by: MagnoliaBus on April 20, 2019, 02:10:43 PM
    Montmagny!  My Quebecois accordeon was made in Montmagny.  I go to visit most summers.  I had no idea that the buildings at "Prochaine Sortie" were bus shops.
That would be so cool !!!

I didn't know there was an annual gathering of accordionist in Montmagny (80 musicians coming from 12 countrys). That's great !
Title: Re: Engine removal this summer
Post by: Oonrahnjay on April 20, 2019, 08:02:47 PM
  That would be so cool !!!

I didn't know there was an annual gathering of accordionist in Montmagny (80 musicians coming from 12 countrys). That's great !

      Oui!  Le Carrefour Mondial du Accordian (Accordeon).  It is a weekend long orgy of accordeon music from all the world -- all the four corners!  Fabulous concerts and soirees de danse every night. 

https://www.youtube.com/watch?v=wg7zSp7QP6E
Title: Re: Engine removal this summer
Post by: bevans6 on April 21, 2019, 10:52:10 AM
I was moving from Hamilton to Nova Scotia, so a lot of weeks I would drive one way on the weekend, work for the week telecommuting, drive home the next weekend, and so on.  Pickup towing a 20ft car hauler full of household goods one way, empty on the return trips.  Took around 20 - 25 trips.  I was very happy when the AR30 extension was finished and I didn't have to go into Montreal.
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