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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: RichardEntrekin on November 09, 2023, 04:49:59 PM

Title: Found in Series 60 oil pan
Post by: RichardEntrekin on November 09, 2023, 04:49:59 PM
Have any of you ever seen anything like this? This was found in the oil pan of a Series 60 engine powering a Newell.

Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 09, 2023, 04:53:51 PM
The pic is not helpful. I will get a better pic from the owner and repost.
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 10, 2023, 03:43:15 PM
Trying again with image.
Title: Re: Found in Series 60 oil pan
Post by: dtcerrato on November 10, 2023, 05:33:57 PM
My take at what I'm seeing:
It appears in color to have copper or brass in it.
From the looks it appears to have melted to liquid and reharden when cooled.
Where did it come from?
Somewhere in the engine with a composition alloy containing copper &/or brass that got hot enough to molten then cool to form smooth droplets?
Strange.
I have shared this on the BGM forum to get feedback.
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 10, 2023, 07:31:24 PM
Looks like a a ceramic cam roller starting to flake off
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 11, 2023, 02:47:52 AM
Thank you both.

Head is coming off to check the top end.
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 11, 2023, 04:27:00 AM
Richard,that could be some type mellitic stop leak that found it's way into the oil. ? is that a EGR series 60
Title: Re: Found in Series 60 oil pan
Post by: Van on November 11, 2023, 06:24:49 AM
What was the reason for removing the pan?
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 11, 2023, 07:53:17 AM
One of those metallic looking pieces was found in the oil catch pan when changing the oil. The owner felt like it needed further investigation. No known engine issues at this point.

It was an abundance of caution approach.
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 11, 2023, 07:56:18 AM
Cliff,

Anything is possible. The owner didn’t put anything like that in the engine, but he is not the first owner.

I am a Chemical Engineer, and that was my first guess too. It looks like something has precipitated out of solution to form those nodules.
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 11, 2023, 07:57:40 AM
https://newellgurus.com/showthread.php?tid=7663

Here is a link to the thread on the Newell guru site.
Title: Re: Found in Series 60 oil pan
Post by: dtcerrato on November 11, 2023, 04:34:40 PM
Here's a post copied from the BGM site of maybe something to ponder:

"Does it have a Delco 50DN hanging anywhere with a #16 oil return directly to the pan ? The amount of copper , lead , bearings , and most anything else can directly make it to the oil pan .don’t be so fast to yank the head off a perfect running 60 series."

@Richard Your mention of something precipitating out of solution to form those nodules caught my attention but is above my carpentry skills.
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 11, 2023, 05:53:57 PM
Here's a post copied from the BGM site of maybe something to ponder:

"Does it have a Delco 50DN hanging anywhere with a #16 oil return directly to the pan ? The amount of copper , lead , bearings , and most anything else can directly make it to the oil pan .don’t be so fast to yank the head off a perfect running 60 series."

@Richard Your mention of something precipitating out of solution to form those nodules caught my attention but is above my carpentry skills.



Most Newells with the series 60 have a 12v air cooled Leece-Neville alternator
Title: Re: Found in Series 60 oil pan
Post by: Jim Blackwood on November 12, 2023, 07:19:26 AM
It does look a little like you would expect from melted windings dropped in oil...
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 12, 2023, 07:31:26 AM
Even if he had a 50 D the way they are made in 3 sections winding would all be impossible to enter the oil system without a complete destruction of the 50D and the belt would have melted before that happen
Title: Re: Found in Series 60 oil pan
Post by: windtrader on November 12, 2023, 10:16:39 AM
aren't some 50DN use gear drive?
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 12, 2023, 12:01:49 PM
aren't some 50DN use gear drive?


Not on series 60 engines ,the only place you find that piece of crap is on the 2 stroke engines in buses
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 13, 2023, 03:54:50 AM
Thanks for the ideas. I will keep this forum in the loop on what is found. I misspoke about pulling the head. I should have said pulling the valve cover. It’s quite a chore on the Newells because the bathroom floor access hatch has to come up to get the valve cover off.
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 13, 2023, 05:25:22 AM
Richard the turbo and the air compressor returns to the oil pan  also
Title: Re: Found in Series 60 oil pan
Post by: Jim Blackwood on November 13, 2023, 07:35:59 AM
I just can't imagine what else in the engine could melt copper and drop it in oil but still have the engine run normally. Thrust bearing maybe? If that was really tight at initial startup I suppose it could melt down the thrust flanges. Might check the crank for end play.

Jim
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 13, 2023, 07:53:01 AM
I just can't imagine what else in the engine could melt copper and drop it in oil but still have the engine run normally. Thrust bearing maybe? If that was really tight at initial startup I suppose it could melt down the thrust flanges. Might check the crank for end play.

Jim


I think it is the ceramic cam rollers
Title: Re: Found in Series 60 oil pan
Post by: robertglines1 on November 15, 2023, 09:09:41 AM
probably read wrong(me)--your 99 should be a pre egr engine. My 2000 60 series is pre egr.  There was a problem with lifter and head bolts around then. They said to replace head bolts one they were used..Cliford is much  better than I on this stuff.. I am still curious..Bob
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 15, 2023, 05:20:00 PM
 Bob the series 60 used powered steel at some locations in the head like valve guides it is supposed to be stronger than other material but I never did buy into it myself
Title: Re: Found in Series 60 oil pan
Post by: RichardEntrekin on November 16, 2023, 04:27:58 PM
Cam followers and all bearings look good. No brass or copper glitter in the upper end.

The 50DN alternator appears to have been changed out sometime in the past.

The leading idea by the mechanics and gray beards in the shop is the alternator fried and deposited copper in the oil pan.

But all of this is conjecture.

Thanks for your input.
Title: Re: Found in Series 60 oil pan
Post by: luvrbus on November 16, 2023, 05:11:26 PM
That is a hard one to figure out since copper melts at 1984 degrees and oil has a autoignition at 600 to 800 degrees 
Title: Re: Found in Series 60 oil pan
Post by: someguy on December 15, 2023, 12:43:32 AM
Have any of you ever seen anything like this? This was found in the oil pan of a Series 60 engine powering a Newell.

Did you find out what it was ?
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